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Elements and Performance Criteria

  1. Prepare for work
  2. Perform major sectional repairs
  3. Clean up work area and maintain equipment
  4. Finalise repair processes

Required Skills

Required skills

communication skills to follow workplace verbal instructions

initiative and enterprise skills to recognise a workplace problem or potential problem and take action

learning skills to identify sources of repair information assistance and expert knowledge to expand skills knowledge and understanding

literacy skills to

understand quality procedures

read and follow information in written job instructions specifications standard operating procedures charts lists drawings and other reference documents

obtain and record required repair procedures and parts

numeracy skills to interpret vehicle repair measuring equipment

planning and organising skills to

plan repair requirement and follow job repair specification

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed on time

identify risk factors and take action to minimise them

problemsolving skills to

refer problems outside area of responsibility to appropriate person

seek information and assistance as required to solve problems

selfmanagement skills to

select and use appropriate repair equipment materials processes and procedures

recognise own limitations and seek advice

follow workplace policies and documentation such as manufacturer specification industry codes of practice and workplace procedures

teamwork skills to apply knowledge of own role to complete activities efficiently to support team activities and tasks

technical skills to use workplace tools and equipment relating to major sectional repairs including the use of specialist tools

technology skills to

operate body repair equipment

use technology to collect and provide information on repair processes

Required knowledge

workplace repair equipment

OEMrecommended repair procedures

personal protective equipment

types of steels and repair characteristics

sectional repair procedure to skirt rail or pillar

manufacturer and component supplier specifications

procedures for the correct use of tools and equipment

alignment methods techniques and procedures

welding and attachment procedures

bonding and sealant methods and procedures

vehicle or component protection procedures

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria required Skills and Knowledge the Range Statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy all of the requirements of the performance criteria and required skills and knowledge

A person who demonstrates competency in this unit must be able to

observe safety procedures and requirements

apply vehicle or component protection methods

access repair information and identify approved sectioning method and location

select the repair method most appropriate to the circumstances

complete major sectional repairs which at a minimum are to sectionalise a skirt rail or pillar section or equivalent

complete workplace and equipment documentation

Context of and specific resources for assessment

Competency is to be assessed in the workplace or a simulated workplace environment that accurately reflects performance in a real workplace setting

Assessment is to occur

using standard workplace practices and procedures

following safety requirements

applying environmental constraints

Assessment is to comply with relevant

regulatory requirements

Australian standards

industry codes of practice

The following resources must be made available for the assessment of this unit

workplace location or simulated workplace

materials relevant to major sectional repair

equipment hand and power tools appropriate to major sectional repair

vehicle specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with the application of required skills and knowledge

Assessment methods must be by direct observation of tasks and include questioning on required skills and knowledge to ensure correct interpretation and application

Competence in this unit may be assessed in conjunction with other units which together form part of a holistic work role

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate the needs of diverse clients

Assessment processes and techniques must be culturally sensitive and appropriate to the language literacy and numeracy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Workplace health and safety requirements may include:

correct use of tools and equipment

first aid equipment

equipment safety

safe handling of material

hazard control, including control of hazardous materials and toxic substances

personal safety

use of fire-fighting equipment

workplace environment

workplace safety.

Personal protective equipment:

is that prescribed under legislation, regulations, codes of practice, and workplace policies and practices

may include:

dust and fume collection equipment

breathing apparatus

eye protection

hearing protection

personal protective clothing

safety footwear.

Materials may include:

cleaning materials

sealants

welding consumables.

Tools and equipment may include:

clamps and anchoring devices

hand tools

heating and welding equipment, including oxy-acetylene, MIG and TIG

lifting and hydraulic push and pull equipment

measuring system

power tools and equipment

vehicle alignment jigging systems.

Communication may include:

faults reporting

OEM-recommended repair procedures

repair plans and instructions

verbal instructions

visual instructions

workplace instructions

written instructions.

Repair methods may include:

under-body or frame measurements

alignment equipment

jigging systems

pre-repair activities

hydraulic reforming

sectional repair

visual and physical examination

panel beating

welding

mechanical fastening

riveting

metal cutting

bonding

removal and replacement of:

mechanical units

suspension, steering, transmissions and other assemblies and components

heating

metal finishing

filling.

Major sectional repairs may include:

body rails

body pillars

radiator support

double panel section

box section panels

sill panels

quarter panels

vehicle chassis or frame

turrets

high stress steel (HSS) sections.

Statutory and regulatory authorities may include:

federal, state or territory, and local authorities administering Acts

Australian Design Rules

industry codes of practice.

Environmental requirements may include:

waste management

noise control

dust control

clean-up management.

Equipment may include:

hand tools

power tools and equipment

heating equipment

welding equipment, including MIG, TIG and SPOT

lifting equipment

hydraulic push and pull equipment

measuring system

vehicle alignment bench

clamping and anchoring systems

bonding and sealant.

Information and documents may include:

verbal or written job sheets and work orders

graphical instructions

work schedules, plans and specifications

workplace and vehicle manuals and bulletins

material safety data sheets (MSDS)

diagrams and sketches

safe work procedures

regulatory and legislative requirements

Australian Design Rules

OEM specifications

engineer’s design specifications and instructions

workplace specifications and quality requirements

Australian standards.

Quality requirements may include:

OEM quality specifications

industry codes of practice

workplace quality and operations procedures.